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CAT® Hydraulic Shovel 6030 / 6030 FS for Surface Mining

We understand the challenges you face, the importance of reliability, and the relationship between uptime and productivity. That’s why we continually strive to produce the safest, most reliable and productive hydraulic shovels possible. Offering the widest payload range of any manufacturer in the industry, the ability to optimally pair with our popular line of mining trucks, and the support of our world-class Cat dealer network, we are uniquely positioned to partner with you to help achieve your productivity targets. We understand what matters to you. Our hydraulic shovels are built with you in mind. Because in mining, every day matters and every load counts.

Overview

We understand the challenges you face, the importance of reliability, and the relationship between uptime and productivity. That’s why we continually strive to produce the safest, most reliable and productive hydraulic shovels possible. Offering the widest payload range of any manufacturer in the industry, the ability to optimally pair with our popular line of mining trucks, and the support of our world-class Cat dealer network, we are uniquely positioned to partner with you to help achieve your productivity targets. We understand what matters to you. Our hydraulic shovels are built with you in mind. Because in mining, every day matters and every load counts.

  • Engine Output - SAE J1995
    1140 kW (1,530 hp)
  • Standard Bucket Capacity
    Face Shovel (heaped 2:1) - 16.5 m3 (21.6 yd3); Backhoe (heaped 1:1) - 17.0 m3 (22.2 yd3)
  • Engine output SAE J1995 – 2 × Cat C27 ACERT
    1140.0 kW

  • Operating Weight
    Face Shovel - 294 tonnes (324 tons); Backhoe - 296 tonnes (326 tons)

  • Batteries in series/parallel installation
    4 × 210 Ah – 12V each; 420 Ah – 24V in total

  • System Voltage
    24V

  • Components
    Battery isolation relays
  • Components
    All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened
  • Components
    Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
  • Components
    Fully hydraulic self-adjusting track tensioning system with membrane accumulator
  • Components
    Automatic hydraulic retarder valve to prevent over-speed on downhill travel
  • Components
    Acoustic travel alarm
  • Components
    Under roof mounted heating ventilating and air conditioning system
  • Components
    External sun shields at side and rear windows
  • Components
    Robust instrument panel including large colored BCS screen with transflective technology
  • Components
    Board Control System (BCS) electronic monitoring and data logging system for vital signs and service data of engines, hydraulic system and lubrication system
  • Components
    Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated
  • Components
    Sliding emergency ladder (kick-down type) with ladder cage
  • Components
    Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
  • Components
    Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests
  • Components
    Roller blinds at all windows
  • Components
    Windshield with parallel intermittent wiper/washer
  • Components
    All-round safety glass, armored windshield and sliding side window
  • Components
    FOPS (rock guard; approved according to DIN ISO 3449) integrated into cab structure
  • Components
    Joystick controls integrated in independently adjustable seat consoles
  • Components
    Fold-away auxiliary seat with safety belt
  • Components
    Hydraulically driven radiator fan with electronically controlled fan speed
  • Components
    Micro processed engine management
  • Components
    Heavy-duty air filters
  • Components
    Two-stage fuel filter, including water separator
  • Components
    Additional high-capacity water separator
  • Components
    Emergency stop switches accessible from ground level and in engine module
  • Components
    12 LED high-brightness working flood lights – 8 for working area – 2 for rear end
  • Components
    2 LED high-brightness access flood lights
  • Components
    14 LED service lights

  • Frequency
    50 Hz (60 Hz on request)
  • Output
    1000 kW
  • Rated current IN
    109A (at 6.3 kV)
  • Revolutions
    1,500 min-1 (1,800 min-1 at 60 Hz)
  • Starting current
    450% of IN (253% of IN optional)
  • Voltage
    6.3 kV ± 10% (other on request)

  • Type
    Squirrel cage induction motor
  • Type
    Catwalks with rails at booms
  • Type
    Special wear packages for highly abrasive materials on request
  • Type
    Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve
  • Type
    Welding procedures allow for internal counter-welding (double prep weld) wherever possible
  • Type
    Booms and sticks are stress-relieved after welding
  • Type
    Booms and sticks are torsion-resistant, welded box design of high-tensile steel with solid steel castings at pivot areas
  • Type
    Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times
  • Type
    Connected to the lubrication system are the swing roller bearing with internal gearing and all pivot points of attachment, bucket and cylinders
  • Type
    Lubricated pinion for greasing of internal gearing of swing ring
  • Type
    System failures displayed by Board Control System
  • Type
    Grease filters (200 ?m) between service station and container as well as directly behind grease pump

  • 6030 – Ground pressure
    22.1 N/cm2
  • 6030 – Operating weight
    296500 kg
  • 6030 – Standard track pads
    1000 mm
  • 6030 FS – Ground pressure
    21.9 N/cm2
  • 6030 FS – Operating weight
    294300 kg
  • 6030 FS – Standard track pads
    1000 mm

  • Bucket Payload
    30.0 tonne
  • Engine Model
    2 × Cat® C27 ACERT™
  • Gross Power – SAE J1995
    1140.0 kW
  • Net Power – SAE J1349
    1140.0 kW
  • Aspiration
    Turbocharged and charge air-cooled
  • Bore
    137.7 mm
  • Displacement
    27.0 L
  • Emissions
    Meets U.S. EPA Tier 2 equivalent emission standards
  • Stroke
    152.4 mm
  • Main Pumps
    4 × variable swash plate pumps

  • Operating Weight – Backhoe
    296.0 tonne
  • Operating Weight – Front Shovel
    294.0 tonne

  • Note
    Electric drive option available (1000 kW) on 6030 AC/6030 AC FS
  • Note
    Other track pads available on request

  • All buckets (FS and BH) are equipped with a wear package consisting of:
    – Special liner material covering main wear areas inside and outside of bucket – Lip shrouds between teeth
  • Shovel attachment with unique TriPower kinematics ensuring the following main features:
    – Automatic roll-back limiter to prevent material spillage – Kinematic assistance to hydraulic forces
  • Shovel attachment with unique TriPower kinematics ensuring the following main features:
    – Horizontal automatic constant-angle bucket guidance – Vertical automatic constant-angle bucket guidance
  • Shovel attachment with unique TriPower kinematics ensuring the following main features:
    – Constant boom momentum throughout the whole lift arc – Crowd force assistance
  • All buckets (FS and BH) are equipped with a wear package consisting of:
    – Wing shrouds on side walls – Heel shrouds at bottom edges

  • Installation
    Retractable service station installed underneath the engine module and easily accessible from ground.

  • Alternators
    2 × 150A
  • Make and model
    2 × Cat C27 ACERT
  • Maximum altitude without deration at 25° C (77° F) – above sea-level
    500 m
  • Number of cylinders (each engine)
    12
  • Total rated gross power – SAE J1995
    1140 kW 1,800 min-1 (1,530 hp 1,800 min-1)
  • Total rated net power – ISO 3046/1
    1140 kW 1,800 min-1 (1,530 hp 1,800 min-1)
  • Total rated net power – SAE J1349
    1140 kW 1,800 min-1 (1,530 hp 1,800 min-1)

  • Fuel Tank Capacity
    5070 L

  • Capacity of grease container
    450.0 L

  • Bottom Rollers (each side)
    7
  • Gradeability of travel drives – approximate
    64.0 %
  • Maximum tractive force
    1637.0 kN
  • Parking Brakes
    Wet multiple disc brake, spring loaded/hydraulically released
  • Support Rollers (each side)
    2 plus a skid plate in between
  • Track Pads (each side)
    47
  • Travel Drives (each side)
    1 planetary transmission with 2 two-stage axial piston motors
  • Travel Speed: 1st Stage (maximum)
    1.4 km/h
  • Travel Speed: 2nd Stage (maximum)
    2.7 km/h
  • Parking Brakes
    Wet multiple-disc brake, spring-loaded/hydraulically released

  • Internal dimensions of cab – Height
    2150.0 mm
  • Internal dimensions of cab – Length
    2200.0 mm
  • Internal dimensions of cab – Width
    1600.0 mm
  • Operator’s eye level – approximately
    6.5 m

  • Diameter of fans
    2 × 1220 mm (2 × 48 in)
  • Oil flow of cooling pumps - AC version
    2 × 459 L/min (2 × 121 gal/min)
  • Oil flow of cooling pumps - Diesel version
    2 × 467 L/min (2 × 123 gal/min)

  • Hydraulic tank capacity - approximately
    2500.0 L
  • Main pumps - Maximum oil flow - AC version
    4 × 543 L/min (4 × 143 gal/min)
  • Main pumps - Maximum oil flow - Diesel version
    4 × 552 L/min (4 × 146 gal/min)
  • Maximum pressure, attachment
    310.0 bar
  • Maximum pressure, swing pumps
    350.0 bar
  • Maximum pressure, travel
    360.0 bar
  • Swing pumps
    2 × reversible swash plate double pumps
  • Swing pumps - Maximum oil flow - AC version
    2 × 426 L/min (2 × 113 gal/min)
  • Swing pumps - Maximum oil flow - Diesel version
    2 × 394 L/min (2 × 104 gal/min)
  • Total volume of hydraulic oil - approximately
    3500.0 L

  • Bucket Capacity – Backhoe (heaped 1:1)
    17.0 m3
  • Bucket Capacity – Front Shovel (heaped 2:1)
    16.5 m3

  • Maximum swing speed - AC version
    5.0 RPM
  • Maximum swing speed - Diesel version
    4.6 RPM
  • Swing Drives
    2 compact planetary transmissions with axial piston motors
  • Swing Ring
    Triple-race roller bearing with sealed internal gearing
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